If you’ve walked a commercial tomato house in July, you already know the soundtrack: fans humming, a sweet tang of wet cellulose, and crops not just surviving—thriving. That’s the promise of Greenhouse Evaporative Cooling Pads, and, to be honest, they’re having a moment again as energy prices seesaw and growers look for low-lift cooling.
Three things: energy math, climate volatility, and better media. Modern pads use corrugated cellulose with spatial cross-linking resins—high absorbency, fast pervasion, and decent mildew resistance. The unit I examined in Hebei (origin: Jinwang Western Street, Industrial Zone, Anping County, Hengshui, China) kept showing 75–85% saturation efficiency under clean-water conditions. Not bad; actually, impressive for the price bracket.
Many customers say the water uptake is the clincher. This media diffuses one drop in ≈4–5 s; capillary rise hits 60–70 mm/5 min and around 200 mm/1.5 h, which aligns with international benchmarks. Cooling efficiency can reach ≈80% with proper air velocity and distribution. Galvanized or optional aluminum panels help with corrosion, which—speaking candidly—is where cheap frames die first.
| Spec | Typical Value (≈, real-world may vary) |
|---|---|
| Media type | Corrugated cellulose, cross-linked resin, phenol-free |
| Flute angles | 45×45 or 45×15 |
| Thickness/Height/Depth | 100–200 mm / up to 2000 mm / 300–600 mm |
| Saturation efficiency | 75–85% @ 1.5–2.0 m/s face velocity |
| Water distribution | Top-feed, recirculating pump, inline filtration |
| Frame | Galvanized steel or optional aluminum |
| Service life | 3–5 seasons poultry; 5–8 years greenhouse with treated water |
In practice, Greenhouse Evaporative Cooling Pads pair with exhaust-fan walls. Target ΔT is often 6–12°C depending on wet-bulb depression; humidity rise is the known trade-off (manageable with staging and night purges).
- Greenhouses (leafy greens, tomatoes, flowers). - Poultry and livestock barns. - Mushroom houses, nurseries, even light industrial workshops that can tolerate higher RH. Many operators report 20–40% power savings against DX cooling in shoulder seasons.
| Vendor | Lead time | Certs | Price level | Notes |
|---|---|---|---|---|
| YIZE Machine (Hebei) | ≈ 10–20 days | ISO 9001; RoHS/REACH on request | $$ (competitive) | Strong water uptake; galvanized/aluminum options |
| Vendor A (EU) | ≈ 3–6 weeks | ISO 9001/14001 | $$$ | Premium frames; higher freight for export |
| Vendor B (Local) | ≈ 7–14 days | Varies | $–$$ | Easy service; mixed media consistency |
Custom heights/depths, 45×15 flute for higher pressure drops (but often higher efficiency), corrosion class upgrades, and integrated top distributors. Pro tip: filter the sump, dose biocide sparingly, and maintain 1.5–2.0 m/s face velocity. It seems simple—and it is—but water quality is destiny here.
A 2,000 m² tomato greenhouse in a semi-arid belt swapped legacy pads for Greenhouse Evaporative Cooling Pads (200 mm depth, galvanized frame). Result: inlet air drop 8–11°C at peak sun, fan energy down ≈28% vs. previous season, and better uniformity (2.3°C max bay-to-bay delta). Feedback was candid—“less slime, fewer clogs”—after they added a 200-micron inline filter.
Design to ASHRAE evaporative cooling guidance; consider ASHRAE 55 for comfort envelopes (for retail greenhouses), and ISO 9001 for manufacturer QA. Agricultural readers often reference FAO and ASABE greenhouse climate notes for airflow and pad-fan sizing.
References
[1] ASHRAE Handbook—HVAC Systems and Equipment, Evaporative Air-Cooling Chapter.
[2] FAO: Greenhouse climate control—Evaporative cooling fundamentals.
[3] ASTM B117—Standard Practice for Operating Salt Spray (Fog) Apparatus (frame corrosion).
[4] ISO 9001—Quality management systems (manufacturer QA).