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Automatic Egg Collecting Machine: Reduce Breakage & Labor?

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Oct . 05, 2025 23:20 Back to list

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Automatic Egg Collection, Done Right: Field Notes from Modern Layer Farms

I’ve walked more than a few barns where eggs used to pile up by hand. Then someone installs an automatic egg collecting machine and, to be honest, the mood changes. Fewer cracks, fewer sore backs, and way better traceability. The system below—built in Jinwang Western Street, Industrial Zone, Anping County, Hengshui, Hebei—has been catching my eye for its straightforward mechanics and surprisingly gentle handling.

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Why farms are switching now

Two big currents: labor scarcity and consistency. Retailers are picky about breakage and cleanliness; integrators want audit-ready data. Automation gives both. The latest systems combine belt collection, gentle lifts, and buffer rollers to keep micro-cracks down. Many customers say breakage drops 30–60% after the first month—your mileage will vary, but the trend is real.

Product snapshot

ParameterSpec (≈, real-world use may vary)
ModelAutomatic egg collecting system for layer chicken cage
Capacity≈18,000–45,000 eggs/hour per line
Belt width/material200–350 mm, food-grade PP/PE
Drive0.75–2.2 kW motor, VFD speed control
Voltage220/380V, 50/60 Hz
Noise≤65 dB at 1 m
Breakage rate≈0.2–0.6% under standard handling
MaterialsGalvanized Q235 steel frame, SUS304 contact points, PU buffer rollers
Automatic Egg Collecting Machine: Reduce Breakage & Labor?

How it actually works on-farm

  • Inducts from cage belts to a cross-belt via guided combs.
  • Elevator “to ascend the egg” moves gently to the main line.
  • Buffer mechanism with urethane rollers absorbs micro-shocks.
  • Feedway aligns eggs; sprocket gear and fluctuation chain keep steady spacing.
  • Optional candling/checkpoint before packing or transfer to grader.
Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Where it fits

Large-scale layer houses, integrator complexes, and surprisingly, mid-sized family farms upgrading to multi-tier cages. Advantages: lower labor, consistent throughput, cleaner handling path, easier HACCP records. A few managers told me they freed two workers per barn after installation.

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Vendor landscape (quick take)

Vendor Capacity range Customization Certs Lead time
Yize Machine (Hebei) ≈15k–60k eggs/h Belt, voltage, layout, PLC ISO 9001, CE (decl.) 25–45 days
Big Dutchman ≈20k–80k eggs/h High CE, ISO 6–10 weeks
Chore-Time/Facco ≈18k–70k eggs/h Medium–High CE, ISO 6–12 weeks
Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Customization and controls

Options include belt width, cage-tier interfaces, stainless upgrades, 220/380V, 50/60 Hz, and PLC/HMI with language packs. Remote alarms via Modbus are available; I guess that’s table stakes now, but handy when a belt stalls at 4 a.m.

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Real-world results

Case A (120k layers): breakage fell from 1.1% to ≈0.5% after 3 weeks; labor cut by 2 FTEs. Case B (60k layers): cleaner eggs at the grader—operators reported fewer rejects due to hairline cracks. Feedback wasn’t unanimous at first, but after belt tensioning was dialed in, the tone changed.

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

Standards, testing, and service life

  • Safety engineered to ISO 12100; guarding aligned with ISO 14120; CE Machinery Directive principles.
  • Hygiene path designed around Codex/FAO egg handling guidance; food-contact plastics compliant.
  • Drop test: 30 cm, 65 g eggs; target crack rate ≤0.5% (n=1,000, internal lab).
  • Endurance: 10,000 start/stop cycles; chain elongation check at 1,500 h.
  • Service life: belts 3–5 years; chains 5–8 years with proper lubrication; motors IP54.
Automatic Egg Collecting Machine: Reduce Breakage & Labor?

If you’re weighing a automatic egg collecting machine for a new house or retrofit, map the line to your grader height and corner radii, then specify the buffer section length generously. The Hebei-built unit ships with clear install diagrams and, surprisingly, fast spares support.

Automatic Egg Collecting Machine: Reduce Breakage & Labor?

automatic egg collecting machine origin: Jinwang Western Street, Industrial Zone, Anping County, Hengshui, Hebei, China. For price tiers and freight, ask for layout drawings—capacity and slopes drive the BOM more than you’d think.

References

  1. FAO: Small-scale poultry and egg handling best practices. https://www.fao.org
  2. ISO 12100:2010 Safety of machinery — General principles for design. https://www.iso.org
  3. Codex Alimentarius CAC/RCP 15 (Eggs and Egg Products). https://www.fao.org/fao-who-codexalimentarius
  4. USDA Egg-Grading Manual (AH-75). https://www.ams.usda.gov
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